1 Jovy Systems Limited RE-8500 Rework Station User Manual Ver 2 Contents Introduction. 4 General product information. 4 A) RE-8500 features. 4 B) Field of applications and component types.5 C) Jovy PC Suite Interface Features. 6 Technical data 7 A) Machine main parts.

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7 B) Technical specifications. 9 C) Operating Precautions D) Electricity supply Safety instructions 10 A) General safety instructions B) Electrical safety instructions Initial set up 11 A) Package contents B) Setting up the system i. Unpack the boxes ii. Install XY table iii. System installation iv.

Software installation C) Accessories v. IR shatters Operating instructions. 14 A) Machine manual control i. Profile manager Create profile 3 - Choose profile Delete profile Delete all profiles ii.

Manual control iii. Setting menu B) Machine software control i. Offline mode ii. Online mode Create profile Jovy profile manager Export profile to RE Run profile process Run manual control process. 34 Warranty policy 36 Getting technical support 4 Introduction Thank you for purchasing our BGA/SMD Rework System.

Please carefully read this manual before operating the system. Store this manual in a safe, easily accessible place for future reference.

RE-8500 Rework Station (all you need in one machine) RE-8500 is one of the most powerful machines in the BGA rework field as it has many important and advanced features which help the user to get the best performance in an easy way. General product information A) RE-8500 Features - Create an IPC/JEDEC standard profile (leaded or lead-free). - Create a free mode profile (User defined profile). - Manual control (drive RE-8500 to get your own profile). - Save up to 50 profiles in the machine memory.

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- Process & profile analyser for process study and analysis. - PID intelligent temperature control. - Powerful heaters with long life time (3600 watt).

- Accurate temperature readings of +/- 2 C. - Five channels thermocouple real time temperature reading. - Password protection for data and settings lock. - Alarm set point to increase the process safety and control. - Safety set point for user safety and security. - Optimum heating with 3 controlled heating zones. - Equipped with different types of reflectors for focusing and spotting the heating image.

- High ramp preheating and reflow up to 2.5 C/sec, by using manual control 5 - Ideal application cooling stage in two methods optionally direct and indirect air flow, adjustable airflow power fan. - Very simple machine interface. - All Windows multi lingual Jovy PC Suite software interface via usb Wide lower heating area (500mmx 450mm). - Serves all kinds of boards (small, medium and big). B) Field of applications and components types Field of Applications: Laptop and mother boards rework and repair. Game consoles applications rework and repair.

Small and medium size electronics assembly factories. Military sophisticated applications rework and repair. Medical equipment applications rework and repair. Automotive applications rework and repair. Light systems and LED applications. Home appliance and personal Gadgets applications rework and repair.

Networking and communication applications rework, repair and assembly. Power supply and control PCB applications rework, repair and assembly. Component Types: BGA on Flex printed circuit.

PTH connectors, card slots and sockets. Metal components housing. Micro lead frame.

PBGA with heat sink. Processor plastic sockets. Metal Shielding. CSP and fine pitches BGA. Plastic PLCC. Through-hole sockets.

Heavy Mass CCGA & CBGA 6 Under fill or epoxy coated components. QFN, VQFN and advanced design QFN. Package over package (POP). C) Jovy PC Suite Interface Features: Interactive and Easy to use Interface. Multi-languages interface. Fast USB 2.0 connection.

Profiles: - Profiles Creation: where the user can create standard profiles or free mode profiles then download it to RE-8500 memory or save it on PC. - Profiles Editing: user can load any saved profile on PC and edit its parameters. - Profile manager mode: where the user will be able to import, edit, delete and save the profiles saved on RE-8500 memory could be redownload it to RE Processes: - Run manual processes or saved Profile process from the machine directly or through PC suite. - Monitoring heat distribution on PCB by drawing thermo-couples readings graph. - Analyze the heat distribution on PCB by monitoring thermo-couples reading on different five positions in a real time.